Balancing protection and comfort in firefighter gear with TenCate

January 23, 2025

Jason Traynor, Vice President of Global Emergency Response at TenCate Protective Fabrics, discusses TenCate’s commitment to supporting firefighters with gear that meets rigorous demand

Working in the field of protective fabrics for emergency responders is both challenging and rewarding.

At TenCate Protective Fabrics, we dedicate ourselves to developing advanced materials that meet the rigorous demands of high-risk industries.

I’d like to share some insights into our approach, the advancements we’re pursuing, and how we strive to support those who protect us all.

Our heritage and my role at TenCate

TenCate has a rich history that stretches back over three centuries in the Netherlands.

In the United States, our story began with Southern Mills, which is celebrating its 100th anniversary this year.

This long-standing heritage is a point of pride that represents a deep well of experience in creating protective fabrics.

As the Vice President of Global Emergency Response, my focus is on steering the growth of our business in the firefighting sector.

I lead a cross-functional team that meets regularly to discuss strategies, product development, and ways to better serve the global fire service community.

We have research and development facilities both in the Netherlands and in Atlanta, Georgia, and operate four plants in the U.S.

that handle everything from yarn production to dyeing and finishing fabrics.

This global footprint allows us to be responsive and creative in meeting the needs of firefighters around the world.

Our unique position in the market stems from our ability to serve the global fire service with both regional understanding and international resources.

By combining the expertise of our teams across continents, we can develop materials that address specific regional needs while maintaining consistent quality standards.

It’s a bit like having the best of both worlds—a deep-rooted local presence and a broad global perspective.

Advancing protective fabrics for emergency responders

Our work is centered on two critical components of a firefighter’s ensemble: outer shells and thermal liners.

Recently, we introduced PBI Peak5, a lightweight outer shell designed to meet both European and U.S. standards.

This fabric is part of our collaboration with PBI, a strategic partner known for high-performance materials.

What sets our fabrics apart is our patented Enforce™ technology.

This proprietary approach enables us to produce lighter fabrics without sacrificing strength.

Achieving the right balance among thermal protection, weight, and durability is essential.

Firefighters need gear that protects them from intense heat, doesn’t weigh them down, and can withstand the rigors of their work over time.

Enforce™ technology helps us address these needs effectively.

One of the reasons garment manufacturers and end users choose TenCate is our commitment to reliability and quality.

We understand that manufacturers rely on timely deliveries and consistent materials to keep their production schedules on track.

Delays or inconsistencies can cause significant disruptions, so we make it a priority to be dependable.

Our made-to-stock program in the U.S. ensures that smaller orders of fabrics are readily available on-demand when needed and we’re implementing similar programs in Europe to better serve our partners there.

Enhancing comfort through feedback and partnership

We place great importance on listening to firefighters and incorporating their feedback into our products.

Recently, we organized an event called, Experience Days, in Germany, where firefighters tested our gear and provided valuable observations.

They emphasized that reducing heat stress and improving comfort are key priorities.

This unique experience gave participants the opportunity to try out new gear first-hand in real-world-like environments, as opposed to simply reading a brochure or interacting with a fabric swatch.

In response, we’ve focused on incorporating stretch fabrics into our designs.

PBI Stretch, developed for MSA Globe, is a key example.

This fabric is used in areas of the gear that require greater flexibility, such as the shoulders and back.

By working closely with turnout gear manufacturers, we ensure that our fabrics contribute to gear that allows firefighters to move freely and perform their duties effectively.

We’ve also recognized that comfort is about more than just the physical aspects of the gear.

Psychological comfort plays a role too.

Firefighters need to trust that their gear will perform under extreme conditions.

By ensuring high standards of quality and durability, we aim to provide that peace of mind.

When firefighters feel confident in their equipment, they can focus entirely on the task at hand.

Additionally, we consider how the gear functions as a complete system.

We collaborate with other component suppliers, like moisture barrier manufacturers, to optimize the overall performance of the ensemble.

Testing the complete composite allows us to understand how different layers interact and how we can improve breathability and thermal protection simultaneously.

Anticipating future needs in fire and emergency services

Looking ahead, we see exciting opportunities in material science and gear design.

We’re exploring new materials that can enhance protection while improving comfort and reducing weight.

For example, the introduction of PFAS-free moisture barriers, like Gore’s CROSSTECH® Clear, is a development that could influence gear preferences in the U.S. market.

We also pay attention to broader trends in textiles and apparel.

The shift towards stretchable, more comfortable everyday clothing has informed our approach to protective fabrics.

Just as people now expect their casual wear to offer greater flexibility, firefighters are looking for gear that allows them to move naturally and comfortably during demanding tasks.

Global products, global service

Our global presence allows us to share knowledge and new developments across regions.

Lessons learned from firefighters in one country can inform advancements in another.

The fundamental aspects of firefighting are similar worldwide and we can apply solutions globally to address common challenges.

Working together with partners like PBI is important as we develop future enhancements.

While other companies have access to similar technologies, our approach to understanding and meeting the needs of firefighters may offer distinct advantages.

Our research and development teams in the Netherlands and Atlanta work closely together, always guided by feedback from those who use our products.

Ultimately, our commitment is to continue developing solutions that support firefighters in their critical work.

By focusing on creativity, reliability and partnership, we aim to provide gear that exceeds expectations.

We believe that by staying attuned to the evolving needs of the fire service community, we can contribute meaningfully to their safety and effectiveness.

This article was originally published in the January 2025 issue of Fire & Safety Journal Americas. To read your FREE digital copy, click here.

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